Whether you’re looking for an end-to-end spring design service or the expertise to help you test and improve your existing products, Melling Performance Springs has the capabilities to offer you a bespoke solution. We undertake every crucial step in the process in-house – from spring prototyping and design, to product testing, performance and failure analysis.
Custom Spring Design
Every spring produced by Melling Performance Springs is completely bespoke to our clients and their specific application – from engine compression springs for the automotive sectors, to hydraulic compression springs for mining industries.
Our highly experienced design engineers utilise a range of Computer Aided Design (CAD) facilities to aid this critical design stage, including 3D modelling and Finite Element Analysis (FEA). They couple this with their extensive knowledge of materials and engineering to optimise the spring design specification to suit the customer’s individual requirements.
We offer advanced design services such as:
Spring Failure Analysis
Melling Performance Springs has a comprehensive in-house Metallurgical Laboratory furnished with high depth of field digital microscopes and 3D image reconstruction facilities to offer identification and advanced analysis of spring failure. Once we understand the true root cause of your spring issues, our expert team will be able to recommend permanent solutions for future models and iterations.
Spring Performance Testing
Melling Performance Springs offers a comprehensive range of innovative spring testing capabilities, including multi-station fatigue testing, non-destructive crack testing, and engine head testing equipment and technologies. Our research and development department can even work with you to develop new bespoke testing equipment for your specific applications.
I took, at least, 100 springs and tested them: all of them are in Porsche spec. ( +/- 25 Kp)! Better than you promised! Great! Thank you!
We’re very happy with the lead time, pricing, and customer service!
I am very pleased with the product and hope to repeat the order in the future. Thank you for your excellent service.
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